Conveyor Belt

Product Details:

Pipe Conveyor Belts

Pipe  or  Tube conveyor belts  are primarily used where bulk materials must be conveyed along horizontal and vertical curves in confined spaces, and/or where the environment has to be protected resp. where spillage must be avoided.

The belt can negotiate tight horizontal and vertical curves. This eliminates or reduces transfer points, which is a big cost saving. Inclinations of up to 35° can be dealt with.

Pipe conveyor belts protect the conveyed material from external influences like rain and wind and protect the environment by avoiding spillage of the conveyed material. Even in the bottom run, no spillage will occur, because the carry side is inside of the tube. The idler supports can be spaced farther apart, because it is self-supporting. An additional conveyor cover is not necessary.

Some of the salient features of Pipe Conveyor Belts

• Dust and spillage free transportation 
• Low noise emissions 
• Inclines up to 35° 
• Multiple feed and discharge points 
• Simultaneous conveying of different materials in both directions 
• Low power consumption 
• Horizontal and vertical curves with radii to 45 metres

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Additional Information:

• Delivery Time: 4 TO 5 DAYS
• Packaging Details: ROLL

Cold vulcanizing Solutions

Non Flammable Cold Vulcanizing Solution is black color, viscous liquid of brushing viscosity. It is a two component, room temperature curing synthetic rubber based adhesive that when catalyzed with the appropriate amount of Hardener, yields high strength adhesion when bonding rubber to rubber, rubber to fabric, rubber to steel, rubber to PVC, urethane, fiberglass, concrete etc. SOLUTION is formulated after intense R&D efforts to address diverse application needs of the industry. Our cold vulcanizing solutions, are very popular for conveyor belt jointing, pulley lagging & belt repair.

Mixing Ratio

100 gms adhesive,  & 5 gms Hardener 

Applications

Add required amount of hardener with adhesive. Mix the solution properly until a uniform coloration occurred. Recommended doses 5 grams of hardener with 100 grams of adhesive. The prepared mixture should be consumed within 2-3 hrs to avoid the effect of solvent evaporation and thickening of the mix due to cross linking leading to inferior spreading property. Keep the pot covered whenever not in use. The product is highly sensitive to moisture.

Benefits

• Higher coverage – Cost effective
• Superior bonding strength – Quality output
• More open time – Meets production cycle requirements
• No settlement – Uniform performance
• Does not contain benzene – Saves human life from possibility of cancer

SOME APPLICATION PROCEDURE

1. Rubber to Steel

Metallic surfaces must be free of oils, grease or other contaminants. Rust and mill scale should be removed by sand blasting to NACE #2. A profile of 2-3 mils is preferred. The rubber, if cured should have all mould release agent removed and buffed with 24 grit of stiff bristled wire brush at a speed as not to burn the rubber surface. Apply a first coat to each surface with a scrubbing – like motion. Allow this coat to dry for at least 1 hour at 25ºC. After the required drying time a second coat is applied to each surface. Let dry until tacky, adhere both surfaces and stitch down or apply pressure. The maximum bond strength will develop to its optimum in 21 days, however initial bond strengths will be sufficiently high after 24 hours and are ready for most services.

2. Rubber to Rubber

The rubber, if cured in sheet form should be solvent cleaned and buffed as described above before the first coat of adhesive is applied. Allow the first coat to dry for at least 1 hour or longer.

 

After the required drying time a second coat is applied and when still tacky, stitch the two components together or apply pressure

3. Rubber to Other Substrates

 

For adhering other elastomeric materials or special environmental conditions, please go for trial to determine the suitability of this product with individual materials and to determine the preferred method of application.

Coverage 
Theoretical coverage: 4 - 5 m2 per liter.

Properties                 

Viscosity (at 25 ºC) - 4000 ± 300 cps

Density (at 25 ºC) - 1.41 ± 0.02 gm/cc

Drying time - 15 – 25 seconds

T. R. T  - Minimum 30 minutes

 

Pack Sizes
1 Liter, 5 Liters, and 30 Liters

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Additional Information:

• Packaging Details: DRUM

Product Details:

Bucket Elevator 

A bucket elevator can elevate a variety of bulk materials from light to heavy, and from fine to large lumps. As the belt is the heart of the complete system, we manufacture various types of elevator belts, tailored to the application requirements.

We have successfully designed, manufactured and supplied, elevator belts, for over 180m height elevators, operating @1750tph.

ELEVATOR - CONVEYOR BELTS ARE SUITABLE FOR:

• Sand, Gravel and Stone industry
• Cement, Concrete plants
• Heating stations, Power stations, Garbage incinerating plants
• Asphalt mixing plants
• Recycling, Compost, Mineral processing plants
• Timber industry and sawmills
• Farming
• Warehousing, Silo feeding
• Docks, Ship loading and unloading
• Sugar refineries, Salt mines, potatoes and Starch factories
• Foundries
• Waste treatment plants

KEY FEATURES OF ELEVATOR BELTS

• Tensile strengths available from 315 N/mm up to 6300 N/mm
• Tensile members : Cotton, Nylon, EP, Kevlar, Steel Cord
• Wide range of widths available, from 100mm up to 2500mm
• Full range of high quality cover compounds including heat resistant, fire resistant and oil resistant, white food grade
• Low elongation enabling short take-up systems
• High bolt tear resistance and fastener strength
• Excellent clamping characteristics
• Small pulley diameters

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Sidewall Belting

The Sidewall design ensures maximum flexing without fatigue, the profile has excellent vertical stability for load retention and return side support. The design allows for high compression to ensure smooth inner deflection around small radii. Another important design feature is that the Sidewalls can be pressed from both sides when mounting, this offers much higher bond strengths and security.

The fabric insertion is of the diagonal type which gives excellent tear resistance and also allows the Sidewall to flex more easily.

The rubber compounds used have been tested to ensure maximum flexibility along with high abrasion resistant and high tensile strength.

Sidewalls has proved the design and rubber compounds work together in harmony increasing the life of the Sidewall and ensuring maximum durability.

• Type S 
  Standard Construction in heights from 40mm to 120mm

• Type SR 
  Standard construction but with Diagonal Fabric Reinforcement.

• Type HDSR 
  Heavy duty construction including fabric reinforcement as standard in heights from 120mm to 300mm.The fabric reinforcement is of the diagonal type ensuring maximum flexibility with high vertical stability. If required these can be supplied without fabric reinforcement to special order, Ref: HDS

• Type XHDSR 
  Heavy duty Special design including fabric reinforcement as standard in heights from 300mm to 630mm.

Rubber Qualities

• Black Standard High Abrasion Resistant
• Black Oil and Fat Resistant.
• Heat Resistant to 100°C
• High Heat Resistant to 150°C
• Flame Retardant

Other qualities may be available to special order, please enquire

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